Wire Size for 137.5 Amps

Typical copper and aluminum wire gauges for 137.5 amps across common run lengths on a 120V circuit, sized to keep voltage drop under 3% and respect the NEC 240.4(D) small-conductor rule. Actual install sizing depends on conductor material, insulation/termination temperature rating, cable type, ambient and bundling derates, and local code.

137.5A Wire Gauge by Distance

DistanceCopper GaugeAluminum GaugeV-Drop (Cu)NEC Status
25 ft 1/0 AWG 3/0 AWG 0.8388V (0.699%) check_circle OK
50 ft 1/0 AWG 3/0 AWG 1.68V (1.4%) check_circle OK
75 ft 1/0 AWG 3/0 AWG 2.52V (2.1%) check_circle OK
100 ft 1/0 AWG 3/0 AWG 3.36V (2.8%) check_circle OK
125 ft 2/0 AWG 3/0 AWG 3.32V (2.77%) check_circle OK
150 ft 3/0 AWG 4/0 AWG 3.16V (2.63%) check_circle OK
175 ft 4/0 AWG 300 kcmil 2.93V (2.44%) check_circle OK
200 ft 4/0 AWG 350 kcmil 3.34V (2.79%) check_circle OK
250 ft 250 kcmil 500 kcmil 3.54V (2.95%) check_circle OK
300 ft 300 kcmil 500 kcmil 3.54V (2.95%) check_circle OK
400 ft 500 kcmil 750 kcmil 2.84V (2.37%) check_circle OK
500 ft 500 kcmil no aluminum pick 3.55V (2.96%) check_circle OK

Aluminum is not typical for 10 AWG and smaller branch-circuit conductors in residential settings. Copper gauges use the NEC 240.4(D) branch-circuit cap, not raw 75°C ampacity.

Other Amperages

This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.