What Is the Voltage Drop for 1/0 AWG at 23A and 500 Feet?

Running 23A through 1/0 AWG copper for 500 feet on a single-phase / DC circuit produces a 2.81-volt drop. On a 120V source that is 2.34%; on 240V it is 1.17%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

1/0 AWG, 23A, 500ft · single-phase / DC
2.81 V drop (2.34% on 120V)
On 120V circuit2.34%
On 240V circuit1.17%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1/0 AWG
2.81V (2.34%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 500 × 23 × 0.122) ÷ 1000 = 2.81 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.81 ÷ 120) × 100 = 2.34%
On 240V: (2.81 ÷ 240) × 100 = 1.17%

How This Estimate Changes with Run Length and Gauge

Gauge Check

1/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 1/0 AWG at 23A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.1403V0.1169%0.0585%OK
50ft0.2806V0.2338%0.1169%OK
75ft0.4209V0.3507%0.1754%OK
100ft0.5612V0.4677%0.2338%OK
150ft0.8418V0.7015%0.3507%OK
200ft1.12V0.9353%0.4677%OK
300ft1.68V1.4%0.7015%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 23A at 500 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 23A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1/0 AWG2.81V2.34%1.17%OK
2/0 AWG2.22V1.85%0.9267%OK
3/0 AWG1.76V1.47%0.7341%OK
4/0 AWG1.4V1.17%0.5827%OK
250 kcmil1.18V0.9871%0.4935%OK
300 kcmil0.9867V0.8223%0.4111%OK

Frequently Asked Questions

1/0 AWG carrying 23A over 500ft has a 2.81V drop (2.34% on 120V). Reference: 1.17% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 2.34%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.17% on 240V versus 2.34% on 120V.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.