What Is the Voltage Drop for 1/0 AWG at 59A and 100 Feet?

1/0 AWG copper carrying 59 amps over 100 feet on a single-phase / DC circuit drops 1.44 volts (1.2% on a 120V source). This sits within the 3% branch target and the 5% feeder+branch total target that NEC 210.19(A) Informational Note 4 cites. Both are planning targets, not code requirements.

1/0 AWG, 59A, 100ft · single-phase / DC
1.44 V drop (1.2% on 120V)
On 120V circuit1.2%
On 240V circuit0.5998%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1/0 AWG
1.44V (1.20%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 100 × 59 × 0.122) ÷ 1000 = 1.44 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (1.44 ÷ 120) × 100 = 1.2%
On 240V: (1.44 ÷ 240) × 100 = 0.5998%

How This Estimate Changes with Run Length and Gauge

Gauge Check

1/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 1/0 AWG at 59A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.3599V0.2999%0.15%OK
50ft0.7198V0.5998%0.2999%OK
75ft1.08V0.8998%0.4499%OK
100ft1.44V1.2%0.5998%OK
150ft2.16V1.8%0.8998%OK
200ft2.88V2.4%1.2%OK
300ft4.32V3.6%1.8%Caution

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 59A at 100 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 59A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1/0 AWG1.44V1.2%0.5998%OK
2/0 AWG1.14V0.9509%0.4754%OK
3/0 AWG0.9039V0.7532%0.3766%OK
4/0 AWG0.7174V0.5979%0.2989%OK
250 kcmil0.6077V0.5064%0.2532%OK
300 kcmil0.5062V0.4219%0.2109%OK

Frequently Asked Questions

1/0 AWG carrying 59A over 100ft has a 1.44V drop (1.2% on 120V). Reference: 0.5998% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 1.2%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.5998% on 240V versus 1.2% on 120V.
1/0 AWG already sits within the 3% branch-circuit drop target at these inputs (1.2% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.