What Is the Voltage Drop for 1/0 AWG at 91A and 175 Feet?

1/0 AWG at 91A and 175 feet: 3.89V drop (3.24% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

1/0 AWG, 91A, 175ft · single-phase / DC
3.89 V drop (3.24% on 120V)
On 120V circuit3.24%
On 240V circuit1.62%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1/0 AWG
3.89V (3.24%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 175 × 91 × 0.122) ÷ 1000 = 3.89 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (3.89 ÷ 120) × 100 = 3.24%
On 240V: (3.89 ÷ 240) × 100 = 1.62%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 91A over 175ft on 120V is 2/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 1/0 AWG at 91A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.5551V0.4626%0.2313%OK
50ft1.11V0.9252%0.4626%OK
75ft1.67V1.39%0.6939%OK
100ft2.22V1.85%0.9252%OK
150ft3.33V2.78%1.39%OK
200ft4.44V3.7%1.85%Caution
300ft6.66V5.55%2.78%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 91A at 175 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 91A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1/0 AWG3.89V3.24%1.62%Caution
2/0 AWG3.08V2.57%1.28%OK
3/0 AWG2.44V2.03%1.02%OK
4/0 AWG1.94V1.61%0.8069%OK
250 kcmil1.64V1.37%0.6834%OK
300 kcmil1.37V1.14%0.5693%OK

Frequently Asked Questions

1/0 AWG carrying 91A over 175ft has a 3.89V drop (3.24% on 120V). Reference: 1.62% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 3.24%, which is past the 3% branch target; within the 5% feeder+branch total. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.62% on 240V versus 3.24% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.