What Is the Voltage Drop for 10 AWG at 25A and 100 Feet?

10 AWG at 25A and 100 feet: 6.2V drop (5.17% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

10 AWG, 25A, 100ft · single-phase / DC
6.2 V drop (5.17% on 120V)
On 120V circuit5.17%
On 240V circuit2.58%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

10 AWG
6.20V (5.17%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 100 × 25 × 1.24) ÷ 1000 = 6.2 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (6.2 ÷ 120) × 100 = 5.17%
On 240V: (6.2 ÷ 240) × 100 = 2.58%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 25A over 100ft on 120V is 6 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 10 AWG at 25A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft1.55V1.29%0.6458%OK
50ft3.1V2.58%1.29%OK
75ft4.65V3.88%1.94%Caution
100ft6.2V5.17%2.58%Past 5%
150ft9.3V7.75%3.88%Past 5%
200ft12.4V10.33%5.17%Past 5%
300ft18.6V15.5%7.75%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 25A at 100 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 25A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
10 AWG6.2V5.17%2.58%Past 5%
8 AWG3.89V3.24%1.62%Caution
6 AWG2.46V2.05%1.02%OK
4 AWG1.54V1.28%0.6417%OK
3 AWG1.23V1.02%0.5104%OK
2 AWG0.97V0.8083%0.4042%OK

Frequently Asked Questions

10 AWG carrying 25A over 100ft has a 6.2V drop (5.17% on 120V). Reference: 2.58% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
This run is at 5.17% on 120V, past the 3% branch-circuit drop target. If you want to land under 3% at 25A over 100ft on 120V, the smallest gauge in our table that clears it is 6 AWG at 2.05%. Going up one size from 10 AWG is not always enough, each AWG step only drops the resistance by roughly 20-25%, so on long runs or high currents you often have to skip one or two sizes to meet the target. NEC 210.19(A) Informational Note 4 frames 3% as a recommendation, not a code requirement, so the right answer for you also depends on the load (motor startup, sensitive electronics) and how much drop is tolerable.
On 120V, this run sits at 5.17%, which is past both the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 2.58% on 240V versus 5.17% on 120V.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.