What Is the Voltage Drop for 1 AWG at 22A and 500 Feet?

1 AWG copper carrying 22 amps over 500 feet on a single-phase / DC circuit drops 3.39 volts (2.82% on a 120V source). This sits within the 3% branch target and the 5% feeder+branch total target that NEC 210.19(A) Informational Note 4 cites. Both are planning targets, not code requirements.

1 AWG, 22A, 500ft · single-phase / DC
3.39 V drop (2.82% on 120V)
On 120V circuit2.82%
On 240V circuit1.41%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1 AWG
3.39V (2.82%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 500 × 22 × 0.154) ÷ 1000 = 3.39 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (3.39 ÷ 120) × 100 = 2.82%
On 240V: (3.39 ÷ 240) × 100 = 1.41%

How This Estimate Changes with Run Length and Gauge

Gauge Check

1 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 1 AWG at 22A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.1694V0.1412%0.0706%OK
50ft0.3388V0.2823%0.1412%OK
75ft0.5082V0.4235%0.2118%OK
100ft0.6776V0.5647%0.2823%OK
150ft1.02V0.847%0.4235%OK
200ft1.36V1.13%0.5647%OK
300ft2.03V1.69%0.847%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 22A at 500 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 22A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1 AWG3.39V2.82%1.41%OK
1/0 AWG2.68V2.24%1.12%OK
2/0 AWG2.13V1.77%0.8864%OK
3/0 AWG1.69V1.4%0.7022%OK
4/0 AWG1.34V1.11%0.5573%OK
250 kcmil1.13V0.9442%0.4721%OK

Frequently Asked Questions

1 AWG carrying 22A over 500ft has a 3.39V drop (2.82% on 120V). Reference: 1.41% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 2.82%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.41% on 240V versus 2.82% on 120V.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.