What Is the Voltage Drop for 1 AWG at 25A and 175 Feet?

1 AWG at 25A and 175 feet: 1.35V drop (1.12% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

1 AWG, 25A, 175ft · single-phase / DC
1.35 V drop (1.12% on 120V)
On 120V circuit1.12%
On 240V circuit0.5615%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1 AWG
1.35V (1.12%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 175 × 25 × 0.154) ÷ 1000 = 1.35 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (1.35 ÷ 120) × 100 = 1.12%
On 240V: (1.35 ÷ 240) × 100 = 0.5615%

How This Estimate Changes with Run Length and Gauge

Gauge Check

1 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 1 AWG at 25A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.1925V0.1604%0.0802%OK
50ft0.385V0.3208%0.1604%OK
75ft0.5775V0.4813%0.2406%OK
100ft0.77V0.6417%0.3208%OK
150ft1.16V0.9625%0.4813%OK
200ft1.54V1.28%0.6417%OK
300ft2.31V1.93%0.9625%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 25A at 175 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 25A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1 AWG1.35V1.12%0.5615%OK
1/0 AWG1.07V0.8896%0.4448%OK
2/0 AWG0.8461V0.7051%0.3526%OK
3/0 AWG0.6703V0.5585%0.2793%OK
4/0 AWG0.532V0.4433%0.2217%OK
250 kcmil0.4506V0.3755%0.1878%OK

Frequently Asked Questions

1 AWG carrying 25A over 175ft has a 1.35V drop (1.12% on 120V). Reference: 0.5615% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.5615% on 240V versus 1.12% on 120V.
On 120V, this run sits at 1.12%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
1 AWG already sits within the 3% branch-circuit drop target at these inputs (1.12% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.