What Is the Voltage Drop for 1 AWG at 59A and 200 Feet?
Running 59A through 1 AWG copper for 200 feet on a single-phase / DC circuit produces a 3.63-volt drop. On a 120V source that is 3.03%; on 240V it is 1.51%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.
Use this citation when referencing this page.
Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →
Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.
Voltage Drop Formula (single-phase / DC)
Vdrop = (2 × L × I × R) ÷ 1000
DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.
For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).
Percentage
%VD = (Vdrop ÷ Vsource) × 100
How This Estimate Changes with Run Length and Gauge
Gauge That Meets the 3% Target
The smallest gauge in our table that clears the 3% drop target at 59A over 200ft on 120V is 1/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.
Impact of Distance
Voltage drop is proportional to distance. Here is 1 AWG at 59A at different distances:
| Distance | Drop (V) | % on 120V | % on 240V | NEC (120V) |
|---|---|---|---|---|
| 25ft | 0.4543V | 0.3786% | 0.1893% | OK |
| 50ft | 0.9086V | 0.7572% | 0.3786% | OK |
| 75ft | 1.36V | 1.14% | 0.5679% | OK |
| 100ft | 1.82V | 1.51% | 0.7572% | OK |
| 150ft | 2.73V | 2.27% | 1.14% | OK |
| 200ft | 3.63V | 3.03% | 1.51% | Caution |
| 300ft | 5.45V | 4.54% | 2.27% | Caution |
Same Run, Different Wire Gauges
How does wire gauge affect voltage drop for 59A at 200 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 59A load are listed, since thinner gauges would fail the ampacity check before drop even matters.