What Is the Voltage Drop for 1 AWG at 65A and 200 Feet?

Running 65A through 1 AWG copper for 200 feet on a single-phase / DC circuit produces a 4-volt drop. On a 120V source that is 3.34%; on 240V it is 1.67%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

1 AWG, 65A, 200ft · single-phase / DC
4 V drop (3.34% on 120V)
On 120V circuit3.34%
On 240V circuit1.67%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1 AWG
4.00V (3.34%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 200 × 65 × 0.154) ÷ 1000 = 4 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (4 ÷ 120) × 100 = 3.34%
On 240V: (4 ÷ 240) × 100 = 1.67%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 65A over 200ft on 120V is 1/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 1 AWG at 65A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.5005V0.4171%0.2085%OK
50ft1V0.8342%0.4171%OK
75ft1.5V1.25%0.6256%OK
100ft2V1.67%0.8342%OK
150ft3V2.5%1.25%OK
200ft4V3.34%1.67%Caution
300ft6.01V5.01%2.5%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 65A at 200 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 65A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1 AWG4V3.34%1.67%Caution
1/0 AWG3.17V2.64%1.32%OK
2/0 AWG2.51V2.1%1.05%OK
3/0 AWG1.99V1.66%0.8298%OK
4/0 AWG1.58V1.32%0.6587%OK
250 kcmil1.34V1.12%0.5579%OK

Frequently Asked Questions

1 AWG carrying 65A over 200ft has a 4V drop (3.34% on 120V). Reference: 1.67% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 3.34%, which is past the 3% branch target; within the 5% feeder+branch total. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.67% on 240V versus 3.34% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.