What Is the Voltage Drop for 1 AWG at 97A and 25 Feet?

1 AWG at 97A and 25 feet: 0.7469V drop (0.6224% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

1 AWG, 97A, 25ft · single-phase / DC
0.7469 V drop (0.6224% on 120V)
On 120V circuit0.6224%
On 240V circuit0.3112%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

1 AWG
0.75V (0.62%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 25 × 97 × 0.154) ÷ 1000 = 0.7469 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (0.7469 ÷ 120) × 100 = 0.6224%
On 240V: (0.7469 ÷ 240) × 100 = 0.3112%

How This Estimate Changes with Run Length and Gauge

Gauge Check

1 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 1 AWG at 97A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.7469V0.6224%0.3112%OK
50ft1.49V1.24%0.6224%OK
75ft2.24V1.87%0.9336%OK
100ft2.99V2.49%1.24%OK
150ft4.48V3.73%1.87%Caution
200ft5.98V4.98%2.49%Caution
300ft8.96V7.47%3.73%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 97A at 25 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 97A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
1 AWG0.7469V0.6224%0.3112%OK
1/0 AWG0.5917V0.4931%0.2465%OK
2/0 AWG0.469V0.3908%0.1954%OK
3/0 AWG0.3715V0.3096%0.1548%OK
4/0 AWG0.2949V0.2457%0.1229%OK
250 kcmil0.2498V0.2081%0.1041%OK

Frequently Asked Questions

1 AWG carrying 97A over 25ft has a 0.7469V drop (0.6224% on 120V). Reference: 0.3112% on 240V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
On 120V, this run sits at 0.6224%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
1 AWG already sits within the 3% branch-circuit drop target at these inputs (0.6224% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.3112% on 240V versus 0.6224% on 120V.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.