What Is the Voltage Drop for 3/0 AWG at 100A and 25 Feet?

3/0 AWG at 100A and 25 feet: 0.383V drop (0.3192% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

3/0 AWG, 100A, 25ft · single-phase / DC
0.383 V drop (0.3192% on 120V)
On 120V circuit0.3192%
On 240V circuit0.1596%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

3/0 AWG
0.38V (0.32%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 25 × 100 × 0.0766) ÷ 1000 = 0.383 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (0.383 ÷ 120) × 100 = 0.3192%
On 240V: (0.383 ÷ 240) × 100 = 0.1596%

How This Estimate Changes with Run Length and Gauge

Gauge Check

3/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 3/0 AWG at 100A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.383V0.3192%0.1596%OK
50ft0.766V0.6383%0.3192%OK
75ft1.15V0.9575%0.4788%OK
100ft1.53V1.28%0.6383%OK
150ft2.3V1.92%0.9575%OK
200ft3.06V2.55%1.28%OK
300ft4.6V3.83%1.92%Caution

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 100A at 25 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 100A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
3/0 AWG0.383V0.3192%0.1596%OK
4/0 AWG0.304V0.2533%0.1267%OK
250 kcmil0.2575V0.2146%0.1073%OK
300 kcmil0.2145V0.1788%0.0894%OK
350 kcmil0.1835V0.1529%0.0765%OK
500 kcmil0.129V0.1075%0.0538%OK

Frequently Asked Questions

3/0 AWG carrying 100A over 25ft has a 0.383V drop (0.3192% on 120V). Reference: 0.1596% on 240V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
On 120V, this run sits at 0.3192%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
3/0 AWG already sits within the 3% branch-circuit drop target at these inputs (0.3192% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.1596% on 240V versus 0.3192% on 120V.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.