What Is the Voltage Drop for 3/0 AWG at 105A and 250 Feet?

Running 105A through 3/0 AWG copper for 250 feet on a single-phase / DC circuit produces a 4.02-volt drop. On a 120V source that is 3.35%; on 240V it is 1.68%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

3/0 AWG, 105A, 250ft · single-phase / DC
4.02 V drop (3.35% on 120V)
On 120V circuit3.35%
On 240V circuit1.68%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

3/0 AWG
4.02V (3.35%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 250 × 105 × 0.0766) ÷ 1000 = 4.02 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (4.02 ÷ 120) × 100 = 3.35%
On 240V: (4.02 ÷ 240) × 100 = 1.68%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 105A over 250ft on 120V is 4/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 3/0 AWG at 105A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.4022V0.3351%0.1676%OK
50ft0.8043V0.6703%0.3351%OK
75ft1.21V1.01%0.5027%OK
100ft1.61V1.34%0.6703%OK
150ft2.41V2.01%1.01%OK
200ft3.22V2.68%1.34%OK
300ft4.83V4.02%2.01%Caution

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 105A at 250 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 105A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
3/0 AWG4.02V3.35%1.68%Caution
4/0 AWG3.19V2.66%1.33%OK
250 kcmil2.7V2.25%1.13%OK
300 kcmil2.25V1.88%0.9384%OK
350 kcmil1.93V1.61%0.8028%OK
500 kcmil1.35V1.13%0.5644%OK

Frequently Asked Questions

3/0 AWG carrying 105A over 250ft has a 4.02V drop (3.35% on 120V). Reference: 1.68% on 240V.
This run is at 3.35% on 120V, past the 3% branch-circuit drop target. If you want to land under 3% at 105A over 250ft on 120V, the smallest gauge in our table that clears it is 4/0 AWG at 2.66%. Going up one size from 3/0 AWG is not always enough, each AWG step only drops the resistance by roughly 20-25%, so on long runs or high currents you often have to skip one or two sizes to meet the target. NEC 210.19(A) Informational Note 4 frames 3% as a recommendation, not a code requirement, so the right answer for you also depends on the load (motor startup, sensitive electronics) and how much drop is tolerable.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.68% on 240V versus 3.35% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.