What Is the Voltage Drop for 3/0 AWG at 172A and 150 Feet?

Running 172A through 3/0 AWG copper for 150 feet on a single-phase / DC circuit produces a 3.95-volt drop. On a 120V source that is 3.29%; on 240V it is 1.65%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

3/0 AWG, 172A, 150ft · single-phase / DC

3.95 V drop (3.29% on 120V)

On 120V circuit3.29%

On 240V circuit1.65%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

Gauge

3/0 AWG

Amps

Feet

Drop @ 120V

3.95V (3.29%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

V_drop = (2 × L × I × R) ÷ 1000

(2 × 150 × 172 × 0.0766) ÷ 1000 = 3.95 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (V_drop ÷ V_source) × 100

On 120V: (3.95 ÷ 120) × 100 = 3.29%

On 240V: (3.95 ÷ 240) × 100 = 1.65%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 172A over 150ft on 120V is 4/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 3/0 AWG at 172A at different distances:

Distance	Drop (V)	% on 120V	% on 240V	NEC (120V)
25ft	0.6588V	0.549%	0.2745%	OK
50ft	1.32V	1.1%	0.549%	OK
75ft	1.98V	1.65%	0.8235%	OK
100ft	2.64V	2.2%	1.1%	OK
150ft	3.95V	3.29%	1.65%	Caution
200ft	5.27V	4.39%	2.2%	Caution
300ft	7.91V	6.59%	3.29%	Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 172A at 150 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 172A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

Gauge	Drop (V)	% on 120V	% on 240V	3% Target (120V)
3/0 AWG	3.95V	3.29%	1.65%	Caution
4/0 AWG	3.14V	2.61%	1.31%	OK
250 kcmil	2.66V	2.21%	1.11%	OK
300 kcmil	2.21V	1.84%	0.9223%	OK
350 kcmil	1.89V	1.58%	0.7891%	OK
500 kcmil	1.33V	1.11%	0.5547%	OK

Related Calculations

cable Wire size: 172A, 150ft bolt Watts to amps calculator functions Voltage drop formula

Frequently Asked Questions

What is the voltage drop for 3/0 AWG at 172A and 150ft?expand_more

3/0 AWG carrying 172A over 150ft has a 3.95V drop (3.29% on 120V). Reference: 1.65% on 240V.

Why does distance affect voltage drop?expand_more

Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.

Does wire material affect voltage drop?expand_more

Yes. Aluminum has roughly 1.3 to 1.4 times the resistance of copper at the NEC Chapter 9 Table 8 75°C reference temperature, so for the same voltage drop an aluminum conductor is typically one to two gauges larger than copper. The exact gap depends on whether ampacity or voltage drop is binding, and the install still needs anti-oxidant compound and aluminum-rated lugs.

How do I reduce voltage drop?expand_more

Use a larger wire gauge (lower AWG number), shorten the run, or increase the source voltage. Each option reduces the percentage drop, and higher source voltage is usually the most effective change for long runs because the drop is a smaller fraction of a larger reference.

What wire gauge should I use instead of 3/0 AWG for this run?expand_more

This run is at 3.29% on 120V, past the 3% branch-circuit drop target. If you want to land under 3% at 172A over 150ft on 120V, the smallest gauge in our table that clears it is 4/0 AWG at 2.61%. Going up one size from 3/0 AWG is not always enough, each AWG step only drops the resistance by roughly 20-25%, so on long runs or high currents you often have to skip one or two sizes to meet the target. NEC 210.19(A) Informational Note 4 frames 3% as a recommendation, not a code requirement, so the right answer for you also depends on the load (motor startup, sensitive electronics) and how much drop is tolerable.

This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.