What Is the Voltage Drop for 3/0 AWG at 68A and 200 Feet?

Running 68A through 3/0 AWG copper for 200 feet on a single-phase / DC circuit produces a 2.08-volt drop. On a 120V source that is 1.74%; on 240V it is 0.8681%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

3/0 AWG, 68A, 200ft · single-phase / DC
2.08 V drop (1.74% on 120V)
On 120V circuit1.74%
On 240V circuit0.8681%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

3/0 AWG
2.08V (1.74%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 200 × 68 × 0.0766) ÷ 1000 = 2.08 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.08 ÷ 120) × 100 = 1.74%
On 240V: (2.08 ÷ 240) × 100 = 0.8681%

How This Estimate Changes with Run Length and Gauge

Gauge Check

3/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 3/0 AWG at 68A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.2604V0.217%0.1085%OK
50ft0.5209V0.4341%0.217%OK
75ft0.7813V0.6511%0.3256%OK
100ft1.04V0.8681%0.4341%OK
150ft1.56V1.3%0.6511%OK
200ft2.08V1.74%0.8681%OK
300ft3.13V2.6%1.3%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 68A at 200 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 68A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
3/0 AWG2.08V1.74%0.8681%OK
4/0 AWG1.65V1.38%0.6891%OK
250 kcmil1.4V1.17%0.5837%OK
300 kcmil1.17V0.9724%0.4862%OK
350 kcmil0.9982V0.8319%0.4159%OK
500 kcmil0.7018V0.5848%0.2924%OK

Frequently Asked Questions

3/0 AWG carrying 68A over 200ft has a 2.08V drop (1.74% on 120V). Reference: 0.8681% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 1.74%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.8681% on 240V versus 1.74% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.