What Is the Voltage Drop for 3 AWG at 64A and 75 Feet?

Running 64A through 3 AWG copper for 75 feet on a single-phase / DC circuit produces a 2.35-volt drop. On a 120V source that is 1.96%; on 240V it is 0.98%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

3 AWG, 64A, 75ft · single-phase / DC
2.35 V drop (1.96% on 120V)
On 120V circuit1.96%
On 240V circuit0.98%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

3 AWG
2.35V (1.96%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 75 × 64 × 0.245) ÷ 1000 = 2.35 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.35 ÷ 120) × 100 = 1.96%
On 240V: (2.35 ÷ 240) × 100 = 0.98%

How This Estimate Changes with Run Length and Gauge

Gauge Check

3 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 3 AWG at 64A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.784V0.6533%0.3267%OK
50ft1.57V1.31%0.6533%OK
75ft2.35V1.96%0.98%OK
100ft3.14V2.61%1.31%OK
150ft4.7V3.92%1.96%Caution
200ft6.27V5.23%2.61%Past 5%
300ft9.41V7.84%3.92%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 64A at 75 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 64A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
3 AWG2.35V1.96%0.98%OK
2 AWG1.86V1.55%0.776%OK
1 AWG1.48V1.23%0.616%OK
1/0 AWG1.17V0.976%0.488%OK
2/0 AWG0.9283V0.7736%0.3868%OK
3/0 AWG0.7354V0.6128%0.3064%OK

Frequently Asked Questions

3 AWG carrying 64A over 75ft has a 2.35V drop (1.96% on 120V). Reference: 0.98% on 240V.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.98% on 240V versus 1.96% on 120V.
On 120V, this run sits at 1.96%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
3 AWG already sits within the 3% branch-circuit drop target at these inputs (1.96% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.