What Is the Voltage Drop for 3 AWG at 93A and 25 Feet?

Running 93A through 3 AWG copper for 25 feet on a single-phase / DC circuit produces a 1.14-volt drop. On a 120V source that is 0.9494%; on 240V it is 0.4747%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

3 AWG, 93A, 25ft · single-phase / DC
1.14 V drop (0.9494% on 120V)
On 120V circuit0.9494%
On 240V circuit0.4747%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

3 AWG
1.14V (0.95%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 25 × 93 × 0.245) ÷ 1000 = 1.14 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (1.14 ÷ 120) × 100 = 0.9494%
On 240V: (1.14 ÷ 240) × 100 = 0.4747%

How This Estimate Changes with Run Length and Gauge

Gauge Check

3 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 3 AWG at 93A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft1.14V0.9494%0.4747%OK
50ft2.28V1.9%0.9494%OK
75ft3.42V2.85%1.42%OK
100ft4.56V3.8%1.9%Caution
150ft6.84V5.7%2.85%Past 5%
200ft9.11V7.6%3.8%Past 5%
300ft13.67V11.39%5.7%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 93A at 25 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 93A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
3 AWG1.14V0.9494%0.4747%OK
2 AWG0.9021V0.7518%0.3759%OK
1 AWG0.7161V0.5968%0.2984%OK
1/0 AWG0.5673V0.4727%0.2364%OK
2/0 AWG0.4497V0.3747%0.1874%OK
3/0 AWG0.3562V0.2968%0.1484%OK

Frequently Asked Questions

3 AWG carrying 93A over 25ft has a 1.14V drop (0.9494% on 120V). Reference: 0.4747% on 240V.
On 120V, this run sits at 0.9494%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.4747% on 240V versus 0.9494% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.