What Is the Voltage Drop for 4/0 AWG at 129A and 75 Feet?

4/0 AWG copper carrying 129 amps over 75 feet on a single-phase / DC circuit drops 1.18 volts (0.9804% on a 120V source). This sits within the 3% branch target and the 5% feeder+branch total target that NEC 210.19(A) Informational Note 4 cites. Both are planning targets, not code requirements.

4/0 AWG, 129A, 75ft · single-phase / DC
1.18 V drop (0.9804% on 120V)
On 120V circuit0.9804%
On 240V circuit0.4902%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
1.18V (0.98%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 75 × 129 × 0.0608) ÷ 1000 = 1.18 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (1.18 ÷ 120) × 100 = 0.9804%
On 240V: (1.18 ÷ 240) × 100 = 0.4902%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 129A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.3922V0.3268%0.1634%OK
50ft0.7843V0.6536%0.3268%OK
75ft1.18V0.9804%0.4902%OK
100ft1.57V1.31%0.6536%OK
150ft2.35V1.96%0.9804%OK
200ft3.14V2.61%1.31%OK
300ft4.71V3.92%1.96%Caution

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 129A at 75 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 129A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG1.18V0.9804%0.4902%OK
250 kcmil0.9965V0.8304%0.4152%OK
300 kcmil0.8301V0.6918%0.3459%OK
350 kcmil0.7101V0.5918%0.2959%OK
500 kcmil0.4992V0.416%0.208%OK
750 kcmil0.3309V0.2757%0.1379%OK

Frequently Asked Questions

4/0 AWG carrying 129A over 75ft has a 1.18V drop (0.9804% on 120V). Reference: 0.4902% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.4902% on 240V versus 0.9804% on 120V.
On 120V, this run sits at 0.9804%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
4/0 AWG already sits within the 3% branch-circuit drop target at these inputs (0.9804% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.