What Is the Voltage Drop for 4/0 AWG at 169A and 175 Feet?

4/0 AWG at 169A and 175 feet: 3.6V drop (3% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

4/0 AWG, 169A, 175ft · single-phase / DC
3.6 V drop (3% on 120V)
On 120V circuit3%
On 240V circuit1.5%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
3.60V (3.00%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 175 × 169 × 0.0608) ÷ 1000 = 3.6 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (3.6 ÷ 120) × 100 = 3%
On 240V: (3.6 ÷ 240) × 100 = 1.5%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 169A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.5138V0.4281%0.2141%OK
50ft1.03V0.8563%0.4281%OK
75ft1.54V1.28%0.6422%OK
100ft2.06V1.71%0.8563%OK
150ft3.08V2.57%1.28%OK
200ft4.11V3.43%1.71%Caution
300ft6.17V5.14%2.57%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 169A at 175 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 169A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG3.6V3%1.5%OK
250 kcmil3.05V2.54%1.27%OK
300 kcmil2.54V2.11%1.06%OK
350 kcmil2.17V1.81%0.9045%OK
500 kcmil1.53V1.27%0.6359%OK
750 kcmil1.01V0.8429%0.4214%OK

Frequently Asked Questions

4/0 AWG carrying 169A over 175ft has a 3.6V drop (3% on 120V). Reference: 1.5% on 240V.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.5% on 240V versus 3% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 3%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.