What Is the Voltage Drop for 4/0 AWG at 182A and 125 Feet?

Running 182A through 4/0 AWG copper for 125 feet on a single-phase / DC circuit produces a 2.77-volt drop. On a 120V source that is 2.31%; on 240V it is 1.15%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

4/0 AWG, 182A, 125ft · single-phase / DC
2.77 V drop (2.31% on 120V)
On 120V circuit2.31%
On 240V circuit1.15%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
2.77V (2.31%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 125 × 182 × 0.0608) ÷ 1000 = 2.77 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.77 ÷ 120) × 100 = 2.31%
On 240V: (2.77 ÷ 240) × 100 = 1.15%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 182A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.5533V0.4611%0.2305%OK
50ft1.11V0.9221%0.4611%OK
75ft1.66V1.38%0.6916%OK
100ft2.21V1.84%0.9221%OK
150ft3.32V2.77%1.38%OK
200ft4.43V3.69%1.84%Caution
300ft6.64V5.53%2.77%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 182A at 125 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 182A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG2.77V2.31%1.15%OK
250 kcmil2.34V1.95%0.9764%OK
300 kcmil1.95V1.63%0.8133%OK
350 kcmil1.67V1.39%0.6958%OK
500 kcmil1.17V0.9783%0.4891%OK
750 kcmil0.7781V0.6484%0.3242%OK

Frequently Asked Questions

4/0 AWG carrying 182A over 125ft has a 2.77V drop (2.31% on 120V). Reference: 1.15% on 240V.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.15% on 240V versus 2.31% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
On 120V, this run sits at 2.31%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
4/0 AWG already sits within the 3% branch-circuit drop target at these inputs (2.31% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.