What Is the Voltage Drop for 4/0 AWG at 191A and 50 Feet?

Running 191A through 4/0 AWG copper for 50 feet on a single-phase / DC circuit produces a 1.16-volt drop. On a 120V source that is 0.9677%; on 240V it is 0.4839%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

4/0 AWG, 191A, 50ft · single-phase / DC
1.16 V drop (0.9677% on 120V)
On 120V circuit0.9677%
On 240V circuit0.4839%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
1.16V (0.97%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 50 × 191 × 0.0608) ÷ 1000 = 1.16 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (1.16 ÷ 120) × 100 = 0.9677%
On 240V: (1.16 ÷ 240) × 100 = 0.4839%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 191A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.5806V0.4839%0.2419%OK
50ft1.16V0.9677%0.4839%OK
75ft1.74V1.45%0.7258%OK
100ft2.32V1.94%0.9677%OK
150ft3.48V2.9%1.45%OK
200ft4.65V3.87%1.94%Caution
300ft6.97V5.81%2.9%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 191A at 50 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 191A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG1.16V0.9677%0.4839%OK
250 kcmil0.9837V0.8197%0.4099%OK
300 kcmil0.8194V0.6828%0.3414%OK
350 kcmil0.701V0.5841%0.2921%OK
500 kcmil0.4928V0.4107%0.2053%OK
750 kcmil0.3266V0.2722%0.1361%OK

Frequently Asked Questions

4/0 AWG carrying 191A over 50ft has a 1.16V drop (0.9677% on 120V). Reference: 0.4839% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
4/0 AWG already sits within the 3% branch-circuit drop target at these inputs (0.9677% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
On 120V, this run sits at 0.9677%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.