What Is the Voltage Drop for 4/0 AWG at 206A and 150 Feet?

4/0 AWG at 206A and 150 feet: 3.76V drop (3.13% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

4/0 AWG, 206A, 150ft · single-phase / DC
3.76 V drop (3.13% on 120V)
On 120V circuit3.13%
On 240V circuit1.57%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
3.76V (3.13%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 150 × 206 × 0.0608) ÷ 1000 = 3.76 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (3.76 ÷ 120) × 100 = 3.13%
On 240V: (3.76 ÷ 240) × 100 = 1.57%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 206A over 150ft on 120V is 250 kcmil. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 206A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.6262V0.5219%0.2609%OK
50ft1.25V1.04%0.5219%OK
75ft1.88V1.57%0.7828%OK
100ft2.5V2.09%1.04%OK
150ft3.76V3.13%1.57%Caution
200ft5.01V4.17%2.09%Caution
300ft7.51V6.26%3.13%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 206A at 150 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 206A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG3.76V3.13%1.57%Caution
250 kcmil3.18V2.65%1.33%OK
300 kcmil2.65V2.21%1.1%OK
350 kcmil2.27V1.89%0.945%OK
500 kcmil1.59V1.33%0.6644%OK
750 kcmil1.06V0.8807%0.4403%OK

Frequently Asked Questions

4/0 AWG carrying 206A over 150ft has a 3.76V drop (3.13% on 120V). Reference: 1.57% on 240V.
This run is at 3.13% on 120V, past the 3% branch-circuit drop target. If you want to land under 3% at 206A over 150ft on 120V, the smallest gauge in our table that clears it is 250 kcmil at 2.65%. Going up one size from 4/0 AWG is not always enough, each AWG step only drops the resistance by roughly 20-25%, so on long runs or high currents you often have to skip one or two sizes to meet the target. NEC 210.19(A) Informational Note 4 frames 3% as a recommendation, not a code requirement, so the right answer for you also depends on the load (motor startup, sensitive electronics) and how much drop is tolerable.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.57% on 240V versus 3.13% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.