What Is the Voltage Drop for 4/0 AWG at 24A and 400 Feet?

Running 24A through 4/0 AWG copper for 400 feet on a single-phase / DC circuit produces a 1.17-volt drop. On a 120V source that is 0.9728%; on 240V it is 0.4864%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

4/0 AWG, 24A, 400ft · single-phase / DC
1.17 V drop (0.9728% on 120V)
On 120V circuit0.9728%
On 240V circuit0.4864%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
1.17V (0.97%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 400 × 24 × 0.0608) ÷ 1000 = 1.17 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (1.17 ÷ 120) × 100 = 0.9728%
On 240V: (1.17 ÷ 240) × 100 = 0.4864%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 24A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.073V0.0608%0.0304%OK
50ft0.1459V0.1216%0.0608%OK
75ft0.2189V0.1824%0.0912%OK
100ft0.2918V0.2432%0.1216%OK
150ft0.4378V0.3648%0.1824%OK
200ft0.5837V0.4864%0.2432%OK
300ft0.8755V0.7296%0.3648%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 24A at 400 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 24A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG1.17V0.9728%0.4864%OK
250 kcmil0.9888V0.824%0.412%OK
300 kcmil0.8237V0.6864%0.3432%OK
350 kcmil0.7046V0.5872%0.2936%OK
500 kcmil0.4954V0.4128%0.2064%OK
750 kcmil0.3283V0.2736%0.1368%OK

Frequently Asked Questions

4/0 AWG carrying 24A over 400ft has a 1.17V drop (0.9728% on 120V). Reference: 0.4864% on 240V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.4864% on 240V versus 0.9728% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 0.9728%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.