What Is the Voltage Drop for 4/0 AWG at 2A and 500 Feet?

Running 2A through 4/0 AWG copper for 500 feet on a single-phase / DC circuit produces a 0.1216-volt drop. On a 120V source that is 0.1013%; on 240V it is 0.0507%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

4/0 AWG, 2A, 500ft · single-phase / DC
0.1216 V drop (0.1013% on 120V)
On 120V circuit0.1013%
On 240V circuit0.0507%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
0.12V (0.10%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 500 × 2 × 0.0608) ÷ 1000 = 0.1216 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (0.1216 ÷ 120) × 100 = 0.1013%
On 240V: (0.1216 ÷ 240) × 100 = 0.0507%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 2A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.00608V0.005067%0.002533%OK
50ft0.0122V0.0101%0.005067%OK
75ft0.0182V0.0152%0.0076%OK
100ft0.0243V0.0203%0.0101%OK
150ft0.0365V0.0304%0.0152%OK
200ft0.0486V0.0405%0.0203%OK
300ft0.073V0.0608%0.0304%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 2A at 500 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 2A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG0.1216V0.1013%0.0507%OK
250 kcmil0.103V0.0858%0.0429%OK
300 kcmil0.0858V0.0715%0.0358%OK
350 kcmil0.0734V0.0612%0.0306%OK
500 kcmil0.0516V0.043%0.0215%OK
750 kcmil0.0342V0.0285%0.0142%OK

Frequently Asked Questions

4/0 AWG carrying 2A over 500ft has a 0.1216V drop (0.1013% on 120V). Reference: 0.0507% on 240V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.0507% on 240V versus 0.1013% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
4/0 AWG already sits within the 3% branch-circuit drop target at these inputs (0.1013% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.