What Is the Voltage Drop for 4/0 AWG at 47A and 25 Feet?

4/0 AWG copper carrying 47 amps over 25 feet on a single-phase / DC circuit drops 0.1429 volts (0.1191% on a 120V source). This sits within the 3% branch target and the 5% feeder+branch total target that NEC 210.19(A) Informational Note 4 cites. Both are planning targets, not code requirements.

4/0 AWG, 47A, 25ft · single-phase / DC
0.1429 V drop (0.1191% on 120V)
On 120V circuit0.1191%
On 240V circuit0.0595%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
0.14V (0.12%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 25 × 47 × 0.0608) ÷ 1000 = 0.1429 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (0.1429 ÷ 120) × 100 = 0.1191%
On 240V: (0.1429 ÷ 240) × 100 = 0.0595%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 47A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.1429V0.1191%0.0595%OK
50ft0.2858V0.2381%0.1191%OK
75ft0.4286V0.3572%0.1786%OK
100ft0.5715V0.4763%0.2381%OK
150ft0.8573V0.7144%0.3572%OK
200ft1.14V0.9525%0.4763%OK
300ft1.71V1.43%0.7144%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 47A at 25 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 47A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG0.1429V0.1191%0.0595%OK
250 kcmil0.121V0.1009%0.0504%OK
300 kcmil0.1008V0.084%0.042%OK
350 kcmil0.0862V0.0719%0.0359%OK
500 kcmil0.0606V0.0505%0.0253%OK
750 kcmil0.0402V0.0335%0.0167%OK

Frequently Asked Questions

4/0 AWG carrying 47A over 25ft has a 0.1429V drop (0.1191% on 120V). Reference: 0.0595% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
4/0 AWG already sits within the 3% branch-circuit drop target at these inputs (0.1191% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
On 120V, this run sits at 0.1191%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.