What Is the Voltage Drop for 4/0 AWG at 62A and 300 Feet?

4/0 AWG at 62A and 300 feet: 2.26V drop (1.88% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

4/0 AWG, 62A, 300ft · single-phase / DC
2.26 V drop (1.88% on 120V)
On 120V circuit1.88%
On 240V circuit0.9424%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4/0 AWG
2.26V (1.88%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 300 × 62 × 0.0608) ÷ 1000 = 2.26 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.26 ÷ 120) × 100 = 1.88%
On 240V: (2.26 ÷ 240) × 100 = 0.9424%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4/0 AWG at 62A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.1885V0.1571%0.0785%OK
50ft0.377V0.3141%0.1571%OK
75ft0.5654V0.4712%0.2356%OK
100ft0.7539V0.6283%0.3141%OK
150ft1.13V0.9424%0.4712%OK
200ft1.51V1.26%0.6283%OK
300ft2.26V1.88%0.9424%OK

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 62A at 300 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 62A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4/0 AWG2.26V1.88%0.9424%OK
250 kcmil1.92V1.6%0.7983%OK
300 kcmil1.6V1.33%0.665%OK
350 kcmil1.37V1.14%0.5689%OK
500 kcmil0.9598V0.7998%0.3999%OK
750 kcmil0.6361V0.5301%0.2651%OK

Frequently Asked Questions

4/0 AWG carrying 62A over 300ft has a 2.26V drop (1.88% on 120V). Reference: 0.9424% on 240V.
4/0 AWG already sits within the 3% branch-circuit drop target at these inputs (1.88% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
On 120V, this run sits at 1.88%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.9424% on 240V versus 1.88% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.