What Is the Voltage Drop for 4 AWG at 38A and 100 Feet?

4 AWG copper carrying 38 amps over 100 feet on a single-phase / DC circuit drops 2.34 volts (1.95% on a 120V source). This sits within the 3% branch target and the 5% feeder+branch total target that NEC 210.19(A) Informational Note 4 cites. Both are planning targets, not code requirements.

4 AWG, 38A, 100ft · single-phase / DC
2.34 V drop (1.95% on 120V)
On 120V circuit1.95%
On 240V circuit0.9753%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

4 AWG
2.34V (1.95%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 100 × 38 × 0.308) ÷ 1000 = 2.34 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.34 ÷ 120) × 100 = 1.95%
On 240V: (2.34 ÷ 240) × 100 = 0.9753%

How This Estimate Changes with Run Length and Gauge

Gauge Check

4 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 4 AWG at 38A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.5852V0.4877%0.2438%OK
50ft1.17V0.9753%0.4877%OK
75ft1.76V1.46%0.7315%OK
100ft2.34V1.95%0.9753%OK
150ft3.51V2.93%1.46%OK
200ft4.68V3.9%1.95%Caution
300ft7.02V5.85%2.93%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 38A at 100 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 38A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
4 AWG2.34V1.95%0.9753%OK
3 AWG1.86V1.55%0.7758%OK
2 AWG1.47V1.23%0.6143%OK
1 AWG1.17V0.9753%0.4877%OK
1/0 AWG0.9272V0.7727%0.3863%OK
2/0 AWG0.7349V0.6124%0.3062%OK

Frequently Asked Questions

4 AWG carrying 38A over 100ft has a 2.34V drop (1.95% on 120V). Reference: 0.9753% on 240V.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.9753% on 240V versus 1.95% on 120V.
On 120V, this run sits at 1.95%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
4 AWG already sits within the 3% branch-circuit drop target at these inputs (1.95% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.