What Is the Voltage Drop for 6 AWG at 60A and 200 Feet?

6 AWG at 60A and 200 feet: 11.78V drop (9.82% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

6 AWG, 60A, 200ft · single-phase / DC
11.78 V drop (9.82% on 120V)
On 120V circuit9.82%
On 240V circuit4.91%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

6 AWG
11.78V (9.82%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 200 × 60 × 0.491) ÷ 1000 = 11.78 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (11.78 ÷ 120) × 100 = 9.82%
On 240V: (11.78 ÷ 240) × 100 = 4.91%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 60A over 200ft on 120V is 1/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 6 AWG at 60A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft1.47V1.23%0.6138%OK
50ft2.95V2.46%1.23%OK
75ft4.42V3.68%1.84%Caution
100ft5.89V4.91%2.46%Caution
150ft8.84V7.36%3.68%Past 5%
200ft11.78V9.82%4.91%Past 5%
300ft17.68V14.73%7.36%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 60A at 200 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 60A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
6 AWG11.78V9.82%4.91%Past 5%
4 AWG7.39V6.16%3.08%Past 5%
3 AWG5.88V4.9%2.45%Caution
2 AWG4.66V3.88%1.94%Caution
1 AWG3.7V3.08%1.54%Caution
1/0 AWG2.93V2.44%1.22%OK

Frequently Asked Questions

6 AWG carrying 60A over 200ft has an 11.78V drop (9.82% on 120V). Reference: 4.91% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 9.82%, which is past both the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 4.91% on 240V versus 9.82% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.