What Is the Voltage Drop for 6 AWG at 65A and 50 Feet?

Running 65A through 6 AWG copper for 50 feet on a single-phase / DC circuit produces a 3.19-volt drop. On a 120V source that is 2.66%; on 240V it is 1.33%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

6 AWG, 65A, 50ft · single-phase / DC
3.19 V drop (2.66% on 120V)
On 120V circuit2.66%
On 240V circuit1.33%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

6 AWG
3.19V (2.66%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 50 × 65 × 0.491) ÷ 1000 = 3.19 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (3.19 ÷ 120) × 100 = 2.66%
On 240V: (3.19 ÷ 240) × 100 = 1.33%

How This Estimate Changes with Run Length and Gauge

Gauge Check

6 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 6 AWG at 65A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft1.6V1.33%0.6649%OK
50ft3.19V2.66%1.33%OK
75ft4.79V3.99%1.99%Caution
100ft6.38V5.32%2.66%Past 5%
150ft9.57V7.98%3.99%Past 5%
200ft12.77V10.64%5.32%Past 5%
300ft19.15V15.96%7.98%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 65A at 50 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 65A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
6 AWG3.19V2.66%1.33%OK
4 AWG2V1.67%0.8342%OK
3 AWG1.59V1.33%0.6635%OK
2 AWG1.26V1.05%0.5254%OK
1 AWG1V0.8342%0.4171%OK
1/0 AWG0.793V0.6608%0.3304%OK

Frequently Asked Questions

6 AWG carrying 65A over 50ft has a 3.19V drop (2.66% on 120V). Reference: 1.33% on 240V.
On 120V, this run sits at 2.66%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.33% on 240V versus 2.66% on 120V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.