What Is the Voltage Drop for 2/0 AWG at 138A and 150 Feet?

2/0 AWG copper carrying 138 amps over 150 feet on a single-phase / DC circuit drops 4 volts (3.34% on a 120V source). This sits past the 3% target NEC 210.19(A) Informational Note 4 cites for branch circuits, but within the 5% target for feeder+branch total. Which one applies depends on whether this run is a branch circuit, a feeder, or a feeder+branch combined: if it's a branch circuit, it's past target; if it's a feeder alone or part of a feeder+branch combined system, the 5% total is the figure to check against whatever the upstream drop adds. Both are planning targets, not code requirements.

2/0 AWG, 138A, 150ft · single-phase / DC
4 V drop (3.34% on 120V)
On 120V circuit3.34%
On 240V circuit1.67%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

2/0 AWG
4.00V (3.34%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 150 × 138 × 0.0967) ÷ 1000 = 4 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (4 ÷ 120) × 100 = 3.34%
On 240V: (4 ÷ 240) × 100 = 1.67%

How This Estimate Changes with Run Length and Gauge

Gauge That Meets the 3% Target

The smallest gauge in our table that clears the 3% drop target at 138A over 150ft on 120V is 3/0 AWG. Shorter runs, higher source voltage, or a higher drop tolerance (feeder-only applications often accept up to 5%) can change the pick. Run the full wire-size calculator with your actual variables.

Impact of Distance

Voltage drop is proportional to distance. Here is 2/0 AWG at 138A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.6672V0.556%0.278%OK
50ft1.33V1.11%0.556%OK
75ft2V1.67%0.834%OK
100ft2.67V2.22%1.11%OK
150ft4V3.34%1.67%Caution
200ft5.34V4.45%2.22%Caution
300ft8.01V6.67%3.34%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 138A at 150 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 138A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
2/0 AWG4V3.34%1.67%Caution
3/0 AWG3.17V2.64%1.32%OK
4/0 AWG2.52V2.1%1.05%OK
250 kcmil2.13V1.78%0.8884%OK
300 kcmil1.78V1.48%0.74%OK
350 kcmil1.52V1.27%0.6331%OK

Frequently Asked Questions

2/0 AWG carrying 138A over 150ft has a 4V drop (3.34% on 120V). Reference: 1.67% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 3.34%, which is past the 3% branch target; within the 5% feeder+branch total. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.67% on 240V versus 3.34% on 120V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.