What Is the Voltage Drop for 2/0 AWG at 164A and 75 Feet?

2/0 AWG at 164A and 75 feet: 2.38V drop (1.98% on 120V), computed on the single-phase / DC basis. Every conductor has resistance, and longer runs at higher currents drop more voltage. Use this calculation to check whether your run clears the 3% branch-circuit drop target before pulling wire.

2/0 AWG, 164A, 75ft · single-phase / DC
2.38 V drop (1.98% on 120V)
On 120V circuit1.98%
On 240V circuit0.9912%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

2/0 AWG
2.38V (1.98%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 75 × 164 × 0.0967) ÷ 1000 = 2.38 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.38 ÷ 120) × 100 = 1.98%
On 240V: (2.38 ÷ 240) × 100 = 0.9912%

How This Estimate Changes with Run Length and Gauge

Gauge Check

2/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 2/0 AWG at 164A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.7929V0.6608%0.3304%OK
50ft1.59V1.32%0.6608%OK
75ft2.38V1.98%0.9912%OK
100ft3.17V2.64%1.32%OK
150ft4.76V3.96%1.98%Caution
200ft6.34V5.29%2.64%Past 5%
300ft9.52V7.93%3.96%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 164A at 75 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 164A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
2/0 AWG2.38V1.98%0.9912%OK
3/0 AWG1.88V1.57%0.7852%OK
4/0 AWG1.5V1.25%0.6232%OK
250 kcmil1.27V1.06%0.5279%OK
300 kcmil1.06V0.8795%0.4397%OK
350 kcmil0.9028V0.7524%0.3762%OK

Frequently Asked Questions

2/0 AWG carrying 164A over 75ft has a 2.38V drop (1.98% on 120V). Reference: 0.9912% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
2/0 AWG already sits within the 3% branch-circuit drop target at these inputs (1.98% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
On 120V, this run sits at 1.98%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.