What Is the Voltage Drop for 2/0 AWG at 99A and 25 Feet?

Running 99A through 2/0 AWG copper for 25 feet on a single-phase / DC circuit produces a 0.4787-volt drop. On a 120V source that is 0.3989%; on 240V it is 0.1994%. NEC 210.19(A) Informational Note 4 recommends keeping branch-circuit drop at or below 3% and total feeder+branch drop at or below 5%, these are performance recommendations, not code requirements.

2/0 AWG, 99A, 25ft · single-phase / DC
0.4787 V drop (0.3989% on 120V)
On 120V circuit0.3989%
On 240V circuit0.1994%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

2/0 AWG
0.48V (0.40%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 25 × 99 × 0.0967) ÷ 1000 = 0.4787 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (0.4787 ÷ 120) × 100 = 0.3989%
On 240V: (0.4787 ÷ 240) × 100 = 0.1994%

How This Estimate Changes with Run Length and Gauge

Gauge Check

2/0 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 2/0 AWG at 99A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.4787V0.3989%0.1994%OK
50ft0.9573V0.7978%0.3989%OK
75ft1.44V1.2%0.5983%OK
100ft1.91V1.6%0.7978%OK
150ft2.87V2.39%1.2%OK
200ft3.83V3.19%1.6%Caution
300ft5.74V4.79%2.39%Caution

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 99A at 25 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 99A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
2/0 AWG0.4787V0.3989%0.1994%OK
3/0 AWG0.3792V0.316%0.158%OK
4/0 AWG0.301V0.2508%0.1254%OK
250 kcmil0.2549V0.2124%0.1062%OK
300 kcmil0.2124V0.177%0.0885%OK
350 kcmil0.1817V0.1514%0.0757%OK

Frequently Asked Questions

2/0 AWG carrying 99A over 25ft has a 0.4787V drop (0.3989% on 120V). Reference: 0.1994% on 240V.
Voltage drop is proportional to distance. The formula multiplies by 2 × the distance (out and back). Doubling the run doubles the drop.
On 120V, this run sits at 0.3989%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
2/0 AWG already sits within the 3% branch-circuit drop target at these inputs (0.3989% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 0.1994% on 240V versus 0.3989% on 120V.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.