What Is the Voltage Drop for 3 AWG at 81A and 75 Feet?

3 AWG copper carrying 81 amps over 75 feet on a single-phase / DC circuit drops 2.98 volts (2.48% on a 120V source). This sits within the 3% branch target and the 5% feeder+branch total target that NEC 210.19(A) Informational Note 4 cites. Both are planning targets, not code requirements.

3 AWG, 81A, 75ft · single-phase / DC
2.98 V drop (2.48% on 120V)
On 120V circuit2.48%
On 240V circuit1.24%

Circuit basis: This uses the single-phase / DC round-trip formula (factor of 2) for the voltage drop across the two circuit conductors. For a three-phase line-to-line run use the three-phase version of the page (append ?type=3ph). Switch to the three-phase version →

3 AWG
2.98V (2.48%)

Assumes a 120V source on a single-phase / DC circuit. Use the circuit-basis link above to switch between single-phase/DC and three-phase.

Voltage Drop Formula (single-phase / DC)

Vdrop = (2 × L × I × R) ÷ 1000

(2 × 75 × 81 × 0.245) ÷ 1000 = 2.98 V

DC and single-phase AC use the round-trip factor of 2. Current travels out to the load on one conductor and returns on another.

For a three-phase circuit at the same amps and distance, see the three-phase version (uses √3 instead of 2, so the drop is about 13.4% lower).

Percentage

%VD = (Vdrop ÷ Vsource) × 100

On 120V: (2.98 ÷ 120) × 100 = 2.48%
On 240V: (2.98 ÷ 240) × 100 = 1.24%

How This Estimate Changes with Run Length and Gauge

Gauge Check

3 AWG clears the 3% drop target at these inputs. A smaller conductor may also meet it with less margin. See the minimum gauge for this load and distance.

Impact of Distance

Voltage drop is proportional to distance. Here is 3 AWG at 81A at different distances:

DistanceDrop (V)% on 120V% on 240VNEC (120V)
25ft0.9923V0.8269%0.4134%OK
50ft1.98V1.65%0.8269%OK
75ft2.98V2.48%1.24%OK
100ft3.97V3.31%1.65%Caution
150ft5.95V4.96%2.48%Caution
200ft7.94V6.62%3.31%Past 5%
300ft11.91V9.92%4.96%Past 5%

Same Run, Different Wire Gauges

How does wire gauge affect voltage drop for 81A at 75 feet on 120V single-phase / DC? Only gauges whose branch-circuit OCP cap is at or above the 81A load are listed, since thinner gauges would fail the ampacity check before drop even matters.

GaugeDrop (V)% on 120V% on 240V3% Target (120V)
3 AWG2.98V2.48%1.24%OK
2 AWG2.36V1.96%0.9821%OK
1 AWG1.87V1.56%0.7796%OK
1/0 AWG1.48V1.24%0.6176%OK
2/0 AWG1.17V0.9791%0.4895%OK
3/0 AWG0.9307V0.7756%0.3878%OK

Frequently Asked Questions

3 AWG carrying 81A over 75ft has a 2.98V drop (2.48% on 120V). Reference: 1.24% on 240V.
Motors run hotter and can have trouble starting under load. Incandescent and halogen lighting dims. Some electronics misbehave at the low end of their input tolerance. Energy is wasted as I²R heating in the conductor. These are performance issues; high drop is not itself a code violation unless the specific installation cites a hard limit.
On 120V, this run sits at 2.48%, which is within the 3% branch and 5% feeder+branch total drop targets. NEC 210.19(A) Informational Note 4 cites 3% for branch circuits and 5% for total feeder+branch drop as performance recommendations, not hard code requirements.
Same wire, same amps, same distance: the volts dropped are identical. But the percentage is worse on 120V because the drop is a larger fraction of the source voltage. This run would be 1.24% on 240V versus 2.48% on 120V.
3 AWG already sits within the 3% branch-circuit drop target at these inputs (2.48% on 120V). Going to a larger gauge is only useful if you want more headroom for future load growth, longer runs, or tighter drop targets like the 5% feeder+branch total recommendation used in sensitive or motor-heavy installations.
This calculator provides estimates for reference purposes only. Always consult a licensed electrician and verify compliance with the National Electrical Code (NEC) and local electrical codes before performing any electrical work.